ML Line


ML-Linie


The ML line features multicoloured pad printing machines with electric positioning and an optional
pneumatic or electric pad stroke. The printing positions are adjusted through the graphic,
multicoloured touchscreen display. The printing procedure can be programmed as desired.
It is possible to position many different print images on a single printing cliché. These can be
individually controlled, so that complex composite images or different variations can be printed.
The data belonging to each order are saved and can be recalled for repeat orders any time,
which significantly decreases the required adjustment time.
Printing positions can be corrected in real time by camera or through the interface of a
superordinate system. There are many options available for parts handling: from pneumatic shuttle,
electric rotation on two axes using vacuum clamps and parts sensors, to correcting the position
of individual parts by camera.

Applications

The ML line is versatile and can be used as a manual workstation with a security cell or integrated into a system. It is suitable for complicated parts with multiple images printed in various positions as well as for applications which require a high degree of precision throughout the entire printing process (e.g. for multicoloured images with fine structures or screen printing). It’s also ideal for parallel printing on multiple parts within an injection moulding machine. The electrically powered stroke ensures optimal performance for sensitive printing processes (including printed electronics, opaque or translucent printing and printing on rough surfaces or glass).

Inkwell

Capable of printing up to seven colours using 56 mm doctoring cups, the ML line can also handle up to three colours with a maximum cup size of 160 mm. Various intermediate sizes and different cup combinations are available. The surface pressure of the magnetic doctoring cups can be increased by a pneumatic holder on request. The variant with transverse doctoring unit is used for very long print images, or for the unwinding device. If the optional microPrint Viscomat is installed, ink viscosity inside the cup is regulated automatically.


Pad positioning

The X and Y position of the pad is adjusted in 0.01 mm increments through the display and controlled by linear motors. The pad stroke can either be executed pneumatically or electrically using a servomotor and spindles. In the case of a pneumatic stroke, the speed is controlled by a throttle. The electric pad stroke offers different speeds on the up and down stroke for every single step – up to and including setting the length of time the pad remains in contact with the print object. It is possible to use up to five selective pads. The angle is set mechanically at the cliché holder.


Parts handling

Standard models feature two toolport interfaces for connecting simple handling devices (such as vacuum boxes, parts sensors, clamps, pneumatic shuttle or rotation, or controlled jets of ionised air). The ML line can be optionally fitted with rotation on one or two axes or a simple shuttle for integrating any pre- or post-treatment devices, camera controls or robotic loaders.

Operation, software and interface

peration is performed through the graphic, multicoloured touchscreen display. Printing procedures can be programmed in simple steps with the help of a user-friendly visual representation. The ML line features a galvanically isolated digital interface and an Ethernet connection for updates and back-ups of order data. Optional system communication enhancements include Profinet, Ethernet/IP or EtherCAT. To integrate operational data recording, an optional OPC UA interface is available.

Accessories

For standalone operation within a system, we recommend at least pad cleaning control and the Viscomat. For top requirements regarding product safety, filling level gauges for both units may be added, as well as additional sensors for temperature and humidity. Cliché cooling is available to minimise temperature effects on colour transfer time and on the ink’s pot life. Safety cells can be specially designed for sitting or standing workstations. These can be equipped with an additional rotary indexing table and a laminar flow to minimise dust.

ONE SOLUTION – ENDLESS POSSIBILITIES

Are you looking for a tailored solution to meet your needs?
The ML line offers a broad range of configurations to meet your
specific needs, ensuring maximum precision, flexibility and versatility.

Introduction video

System options

Part shuttle or plate system

Camera control & positioning

Rotary index table for pre- & post-treatment

Robot loader

Examples

Downloads

Broschüre ML-Linie

ML-Linie

Download

Printcontrol for Windows 64Bit

Download


ML 350


Machine typesML 350
Number of colours1 - 5
Speed [cycles/h]1,500/970 with pad cleaning
Drive – pad strokepneumatic
Drive – pad X-axisLinear motor
Drive – pad y-axisLinear motor
Drive – clichépneumatic
Cliché sizes max. [mm]400 x 300 x 0,5/10
Cliché sizes for transverse doctoring unit max. [mm]130 x 600
Ink cup [number x Ø in mm]5x56 / 5x70 / 4x86 / 3x120 / 2x140
Print image max. [Ø in mm]46 / 60 / 76 / 110 / 130
Pad stroke – force [N]1.750
Pad stroke – travel distance max. [mm]140
Pad projection max. [mm]160
Pad cleaning optional: 138 mm wide
Program memory sizeapprox. 200
Interfacesdigital, Ethernet / optional: EtherCAT, Profinet, Ethernet IP, OPC UA
Thinning systemoptional: 1–5 connections
Weight without base [kg]approx. 171
Air consumption [l/min]162
Power supply110 – 240V, 50/60Hz, 250VA

ML 350E


Machine typesML 350E
Number of colours1 - 5
Speed [cycles/h]1,800/1,200 with pad cleaning
Drive – pad strokeelectric with servo motor
Drive – pad X-axisLinear motor
Drive – pad y-axisLinear motor
Drive – clichépneumatic
Cliché sizes max. [mm]400 x 300 x 0,5/10
Cliché sizes for transverse doctoring unit max. [mm]130 x 600
Ink cup [number x Ø in mm]5x56 / 5x70 / 4x86 / 3x120 / 2x140
Print image max. [Ø in mm]46 / 60 / 76 / 110 / 130
Pad stroke – force [N]3.000
Pad stroke – travel distance max. [mm]140
Pad projection max. [mm]160
Pad cleaning optional: 138 mm wide
Program memory sizeapprox. 200
Interfacesdigital, Ethernet / optional: EtherCAT, Profinet, Ethernet IP, OPC UA
Thinning systemoptional: 1–5 connections
Weight without base [kg]approx. 225
Air consumption [l/min]65
Power supply110 – 240V, 50/60Hz, 600VA

ML 500


Machine typesML 500
Number of colours1 - 7
Speed [cycles/h]900/700 with pad cleaning
Drive – pad strokepneumatic
Drive – pad X-axisLinear motor
Drive – pad y-axisLinear motor
Drive – clichépneumatic
Cliché sizes max. [mm]520 x 340 x 0,5/10
Cliché sizes for transverse doctoring unit max. [mm]130 x 800
Ink cup [number x Ø in mm]7x56 / 6x70 / 5x86 / 4x120 / 3x140 / 3x160
Print image max. [Ø in mm]46 / 60 / 76 / 110 / 130 / 150
Pad stroke – force [N]3000
Pad stroke – travel distance max. [mm]165
Pad projection max. [mm]206
Pad cleaning optional: 138 mm wide
Program memory sizeapprox. 200
Interfacesdigital, Ethernet / optional: EtherCAT, Profinet, Ethernet IP, OPC UA
Thinning systemoptional: 1–7 connections
Weight without base [kg]approx. 260
Air consumption [l/min]290
Power supply3x400V, 50–60Hz, 600VA

ML 500E


Machine typesML 500E
Number of colours1 - 7
Speed [cycles/h]1,700/1,200 with pad cleaning
Drive – pad strokeelectric with servo motor
Drive – pad X-axisLinear motor
Drive – pad y-axisLinear motor
Drive – clichépneumatic
Cliché sizes max. [mm]520 x 340 x 0,5/10
Cliché sizes for transverse doctoring unit max. [mm]130 x 800
Ink cup [number x Ø in mm]7x56 / 6x70 / 5x86 / 4x120 / 3x140 / 3x160
Print image max. [Ø in mm]46 / 60 / 76 / 110 / 130 / 150
Pad stroke – force [N]6.000
Pad stroke – travel distance max. [mm]160
Pad projection max. [mm]206
Pad cleaning optional: 138 mm wide
Program memory sizeapprox. 200
Interfacesdigital, Ethernet / optional: EtherCAT, Profinet, Ethernet IP, OPC UA
Thinning systemoptional: 1–7 connections
Weight without base [kg]approx. 305
Air consumption [l/min]70
Power supply3x400V, 50–60Hz, 800VA